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  • VENJAKOB HGS-Z LACQUER LINE, LACQUER RECOVERY SYSTEM, DRYING TUNNEL, CONTROLS

VENJAKOB HGS-Z LACQUER LINE, LACQUER RECOVERY SYSTEM, DRYING TUNNEL, CONTROLS

SKU:
$48,000.00
$48,000.00
Unavailable
per item
Finishing line for staining and painting wooden panels or parts.

Speed:  approx. 5-6 m (17’-20’) /min/



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Includes:

Spraying machine Type HGS-Z

Spray Booth with all elements for operating the machine, including pressure regulators, manometers, gun test buttons, and feeler group for all functions of the machine including “Emergency Stop” button. All electrical control elements are pre wired on two terminal boxes at the servicing panel.

1 gun drive system type Z with one fully enclosed linear gun carrier, driven by a servo motor.

The gun speed is infinitely variable and is altered at the display of the free programmable control in the control cabinet. Effective gun speed 0.4-2.5 m (16”-100”) /sec. One the carrier arm has 4 spray guns (but can fit up to 8 spray guns. Up to 10 spray programs for different products can be selected at the servicing panel by a selector switch. Each spray gun includes clamps and brackets for free height and angle setting.

Closed belt conveyor with lacquer recovery system for direct return of frosh overspray into a collecting container. This technic allows full paint change over within a few minutes.

1 in feed roller conveyor section.

1 endless, closed and solvent resistant conveyor belt with automatic belt guide system (belt is new)

1 lacquer recovery ring with variable drive. (plus one brand new spare)

1 lacquer scrape off unit

1 automatic positioning system for the ring for operation and stand by position.

1 self cleaning system for the recovery ring.

1 belt washing system with final belt cleaning on the angled part of the conveyor, easily accessible for supervision and maintenance.

1 cleaning rubber lip with circulation pump fitted on a movable trolley

1 pneumatically operated swing up out feed belt conveyor allowing easy access for service at the cleaning unit.

Stain recovery unit include low pressure container with suction device and required control elements.

1 additional belt cleaning circuit  fitted on the movable trolley with separate pump. This allows to handle solvent based and water based lacquers intermittently.

1 exhaust system Typ Dry with 2 stage filter units one paper and one mesh filter.

1 extension of dry exhaust system  with one exhaust core filter opposite to operating side.

1 electronic gun control Type EPS/F2  for fully automatic control of the spray funs

1 supply air filter roof with 2 axial fans, 2 stage filters and 1 detection device for supervision of the filter condition.

1 color circuit. Paint ring line NW6 for the supply of 4 automatic spray guns executed as a quick paint change over system with purging vale, solenoid valves, gun holders, paint and air tubing as well as one pump support.

4 automatic airless spray guns and 1 material pump with nozzles.

2 color circuit. Paint ring line NW6 for the supply of 4 automatic spray guns executed as a quick paint change over system with purging vale, solenoid valves, gun holders, paint and air tubing as well as one pump support.

 

 

 

1 flash off tunnel 30° C

Technical data:

Length 10 000 mm

Operating width 1300 mm

Light opening height  80 mm

Air temperature 30° C

Air speed: 2-5 m/sec

Heating medium: hot water, steam, thermal oil

Heat capacity (max) 15/30°C       65KW

Exhaust air volume 4000 m3/h

Electric consumption: 2.5 KW

 

Jet drying tunnel 70°C

Distribution of air over the full operation width is reached by using staggered positioned conical jet nozzles. One combined heating-, fan- and filter unit in compact design produces the air required for the process. A high capacity fan circulates the air through the EU 2 filter and heat exchanger.

Technical data:

Length 10 000 mm

Operating width 1300 mm

Light opening height  80 mm

Air temperature 70° C

Air speed: 25 m/sec

Heating medium: hot water, steam, thermal oil

Heat capacity (max) 15/70°C       95KW

Exhaust air volume 1120 m3/h

Electric consumption: 7.0 KW

Cool down tunnel

The air movement is effected by a high capacity fan at the intake and a exhaust axial fan.

Technical data:

Length 4 000 mm

Operating width 1300 mm

Light opening height  80 mm

Air temperature 70° C

Air speed: 2-5 m/sec

Heating medium: hot water, steam, thermal oil

Heat capacity (max) 15/70°C       95KW

Exhaust air volume 4000 m3/h

Electric consumption: 2.5 KW

 

 

 

 

Belt conveyor

Drive and tensioning rollers (each diameter 150mm (6”)) are based in flange bearings on both sides. For support of the belt a coated insulation  board with good sliding properties is used. The PVC conveyor belt is made by a german  brand name producer, and is temperature resistant up to 90°C.

Technical data:

Length 26 000 mm

Operating width 1300 mm

Belt width 1400 mm

Outside width 1511 mm

Operating height 880+/-50 mm

speed: 2-10 m/min

Electric consumption: 0.75 KW
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